Same Deutz Fahr Mechatronics and Automation References

Automation and software of the system that enables production by automatically moving vehicles at certain station intervals on the tractor assembly line are being implemented.

Automation and software of the system that enables testing according to desired test parameters by running the engine in the test chamber on the line before cabin installation and taking necessary data from the ECU on the engine for tractors with engine and transmission connected but cabin not installed on the tractor line are being implemented.

Our solution partnership for test systems, equipment and fixtures on tractor and engine lines continues from 2018 to the present.

Manufacturing, automation and software of a machine that measures the gap between the engine piston liner and surface at micron level are being implemented. Measured data is recorded in the database and adaptation is provided for use as a measurement parameter in the shim measurement machine.

Implementation of poka yoke system, recording and label printing system are being put into operation with image processing assistance for necessary control while the operator performs assembly of liner and piston on engine code-based engine.

Manufacturing, automation and software of a machine that facilitates the operator's work by providing vertical movement as assembly is performed for exhaust assembly were implemented.

Recording of torque and angle values from station-based torque tools on the engine production line to the database on engine code was provided and labels were printed for station-based recorded values.

Recording of post-test values from the oily washing machine on the engine production line to the database on engine code was provided.

Automation revision of the machine that washes the block before entering the engine production line was performed and recording of post-washing data to the database on engine code was provided.

A traceability web application that visualizes all data collected from the engine production line through a web application and allows data to be downloaded as Excel records in a filterable manner was put into operation on the server.

After the tractor transmission is assembled, cleaning of the inside of the transmission with oil at a certain temperature and circulation of the oil during testing were provided. Manufacturing, automation and software of a machine that controls and records data according to the recipe system previously entered by production, raising to desired speeds within specified test parameters with a 55KW asynchronous motor connected from the transmission shaft, and checking wheel speed, 4x4 speed, engine speed and pressure values in automatic transmissions in desired gears were implemented.

Manufacturing, automation and software of a machine that measures the gap between the engine piston and cover with micron precision and determines the size of the shim to be placed between the engine top surface and cover were implemented. Recording of measured values to the database and printing of labels were provided.

Manufacturing, automation and software of a shim measurement machine that determines the actual size of the shim to be placed on the engine according to values taken from the shim gap measurement machine were implemented. A poka yoke system was established using image processing to ensure the correct shim is placed on the correct piston during operator's assembly of the measured shim. Recording of measured values to the database was provided.

A starter machine was put into operation to start the engine in engine test chambers.

After the tractor transmission is assembled, cleaning of the inside of the transmission with oil at a certain temperature and circulation of the oil during testing were provided. Manufacturing, automation and software of a machine that controls and records data according to the recipe system previously entered by production, raising to desired speeds within specified test parameters with a 55KW asynchronous motor connected from the transmission shaft, and checking wheel speed, 4x4 speed, engine speed and pressure values in automatic transmissions in desired gears were implemented.